Do you want to know different types of automation? If yes, this blog is for you!
Just take an example in which you have to book a rail ticket, and for that, before automation, you will go to the railway station, fill out the form, and hand it over to the ticket booking employee, which will allow a seat number. But gone are the days when you have to do each task by yourself. Now, you don’t do such a process to get a seat on the rail. Automation has replaced all the lengthy processes, and now, by sitting at home, you can book a railway ticket within a few seconds. In this way, automation has become the talk of the town and industries are opting for it to enhance speed, reliability, accuracy, efficiency, and productivity. And, they have witnessed a transformative surge in their business.
Due to the availability of various types of automation that offer unique benefits and are suited to address specific challenges, choosing which type of automation will be the best for your business is not an easy task. For that, you have to know all types of automation with their advantages, disadvantages, and use cases so that you can make an informed decision to drive efficiency. Understanding each type of automation
Automation has revolutionized industries, and organizations are opting for it to increase efficiency and productivity. With time, the demand for automation tools and solutions is increasing, and according to Fortune Business Insights, it surpassed $191 billion in 2021 and is expected to reach $395 billion by 2029.
Generally, automation is categorized into 6 types, and each one is used to address different types of challenges. Let’s dive in-depth to know the different types of Automation in detail so you can clear all your doubts and make an informed decision about choosing the best one for your business.
But, before this, first know about automation.
What Is Automation?
Automation is the use of technology to streamline and automate repetitive tasks with minimal human intervention. It helps in improving efficiency and reducing costs. The prime aim of automation is to reduce or remove human intervention to complete specific tasks.
You can experience a wide range of examples of automation in your day-to-day life such as thermostats, robotics, self-driven vehicles, warehouse robots, etc. When you use automation in industries to automate the process, it is called industrial automation. By taking help of AI consulting services, you can choose and implement the right automation to achieve your end-objectives.
When you use automation in businesses, it offers you a wide range of benefits and some of them are here-
- Improved efficiency and productivity
- Consistency in quality
- Save time and cost
- Reduced errors
- Free up resources
Let’s start to know the different types of automation.
6 Different Types of Automation
Automation is categorized into 6 types and each one offers unique advantages and is suited for specific challenges. Knowing all these types of automation helps you to select the best one for your organization to design, implement, and optimize systems to drive innovation and stay ahead of the curve from others in their respective fields.
Automation systems are categorized into six different types of automation:
- Fixed automation
- Programmable automation
- Flexible automation
- Integrated automation
- Soft automation
- Hard automation
Let’s start to know each automation in detail.
1. Fixed Automation
Fixed automation is also known as hard automation. In this type of automation, a sequence of operations remains fixed and cannot be customized by the user. It means the configuration of the manufacturing process remains fixed. This makes it the best for companies that use automation to create one type of product, and it allows them to produce and pack them in bulk.
In simple words, once you have done configuration for a certain task it cannot be altered. It is highly suitable for large-volume products. It is mostly used in mechanical industries. Fixed automation is expensive but offers you high production rates. But, once it is set up for certain tasks, it is inflexible to change.
You can understand it with the example of soft drinks companies that require consistency in chemical processes to produce large quantities of soft drinks. These companies use fixed automation to meet the high demands of their products. Fixed automation ensures consistency with accuracy so that all products have the same qualities. Soft drink factories, paint, and coating automation, 3D printing, process lines, etc. are prime examples of fixed automation.
Pros of Fixed Automation
- High production rates
- Consistent product quality
- Cost efficiency for high volumes
- Reduced labor costs
- Enhanced process control
- Durability and longevity
- Improved safety
- Limited maintenance
Cons of Fixed Automation
- Limited flexibility
- Space constraints
- Low customization capability
- Dependency on volumes
- Long implementation time
Fixed Automation Applications
- Assembly Lines
- Material Handling
- Metal Processing
- Textile Production
- Chemical Processing
2. Programmable Automation
Programmable automation is another type of automation in which reprogrammable equipment is used to change the sequence of any operation based on the requirements. This automation is the best to produce a variety of products. In the fixed automation, if we give instructions A then task B will be completed. But, in programmable automation, we can program the system to complete task B by giving instructions A, and then subsequently we can change the code of A, and it will complete task C. It means according to your requirements we can make the necessary changes.
In simple words, we can change the sequence of any operation. And for that, we have to make changes in the program. It is generally used in low to medium levels of production and is the best for batch production.
It is used in factories where different kinds of products are produced using the same automated steps and tools. And for that, they make batches from a few dozen to thousands at a time for a product according to the demands. If they need to make changes to certain products, they can reprogram the system.
Let’s have a look at the advantages and disadvantages of programmable automation.
Pros of Programmable Automation
- Flexibility in operations
- Cost-Efficiency
- Enhanced productivity
- Consistency and quality
- Best for batch production
- Easy to program
- Scalability
Cons of Programmable Automation
- High initial costs
- Limited flexibility
- Complex maintenance
- Vulnerability to technical failures
- Consumes too much time in making changes
- Non-productive time when you make changes
Programmable Automation Applications
- Manufacturing and assembly
- Warehousing and logistics
- Energy and utilities
- Healthcare and pharmaceuticals
- Retail and e-commerce
- Transportation and automotive
- Food and beverage industry
- Banking and Finance
3. Flexible Automation
Flexible automation is also known as soft automation and has the properties of both fixed automation and programmable automation. It enables the production of various types of products without wasting time when reprogramming.
It can produce a variety of sequences that enable it to produce different types of products. The best part of this type of automation is zero downtime and minimal manual changeover procedure that enables flexible automation to offer greater flexibility and an amazing production rate. This automation allows one to switch between tasks, and this way, downtime becomes zero, and businesses can produce their product without wasting time. Flexible automation is the best for medium levels of production.
Pros of Flexible Automation
- Enhanced adaptability
- Cost efficiency
- Improved productivity
- Future-proofing
- Shorter time-to-market
- Flexibility of products
- Produce different types of products without complicated changeovers.
- No extra time is required for changes.
Cons of Flexible Automation
- High initial costs
- Complex implementation
- Maintenance and upgrades
- Skilled workforce requirement
- Limited suitability for high-volume production
Flexible Automation Applications
- Manufacturing and retail
- Warehouse automation
- Multipurpose CNC machines
4. Process Automation
Process automation is the use of technologies to automate business processes through data and system integrations. In other words, we can say that the use of technologies to execute recurring tasks or processes in a business where manual effort can be replaced. It is used in businesses where software programs are used to execute a set of tasks within a digital environment. It helps in managing processes to increase business workflow.
The best part of process automation is that it can increase productivity and efficiency in businesses and also help businesses get meaningful insights into business challenges, and drive innovation.
Here are the key functionalities of Process automation-
- Automating processes
- Reduce human invention in tasks
- Centralizing information
Pros of Process Automation
- Better resource allocation
- Enhanced compliance
- Improved customer experience
- Real-time monitoring and insights
- Increased flexibility
- Reduced errors and data loss
- Increased transparency
- Increase processing speed
- Streamline communications across platforms
Cons of Process Automation
- Dependency on technology
- Complex implementation
- Security vulnerabilities
- Potential quality issues
- Limited flexibility
- Required skilled manpower
- Expensive maintenance
Process Automation Applications
- Process automation is used in manufacturing and production industries for assembly line automation and quality control.
- In the healthcare industry, process automation is used for patient management and diagnostics.
- In finance and banking, process automation is used for fraud detection and loan processing.
- Automate repetitive tasks, and manage and gather data files.
- Process mining and workflow automation.
Also Read: Top 10 Artificial Intelligence Automation Agencies in 2025
5. Integrated Automation
Integrated automation is a system that uses software and computers to automate an entire manufacturing process, with minimal human input. The prime aim of this type of automation is to reduce the complexity of many automated processes by streamlining communication between numerous automated processes. This automation combines different technologies to automate and manage an entire production process.
For example, you are using three different automated systems separately to automate different tasks, and integrated automation integrates them under a single control system. This way, Integrated automation combines data, processes, and machines to work together under a single command system. All that makes it the best for industrial and manufacturing automation. Integrated automation is used in pharmaceuticals, food and beverage, and high-tech manufacturing industries.
To enrich your business process with integrated automation, you can take the help of an AI integration service provider.
Pros of Integrated automation
- Assimilate different automation systems into one.
- The whole automation process can be controlled under a single control system.
- Created an integrated production system
- Faster time to market
- Better resource allocation
Cons of Integrated automation
- Complexity in Integration
- High initial costs
- Requires experienced professionals to support monitoring
Integrated Automation Applications
- Programmable logic controllers (PLCs)
- Computer-controlled machines
- Robotic manufacturing
- Computer-aided design (CAD)
- Distributed control systems
- Warehouse setup and operations
6. Robotic Process Automation
Robotic process automation is a type of process automation in which software robots are used to emulate human actions. RPA is used to automate high-volume rule-based tasks that don’t require human intervention. In this type of automation, robots are programmed to perform rule-based tasks like extracting data from forms.
A business can use robotic process automation tools to enhance its overall efficiency. And for that, they have to give instructions to the robots so that robots can follow them to complete tasks. These robots mimic human interactions with digital systems. The best part is robots can perform tasks at high speed and volume.
Let’s have a look at the advantages and disadvantages of RPA
Pros of Robotic Process Automation
- Save costs and prevent human error
- Streamlines workflows, and increases employee engagement
- Prevents human error
- RPA accelerates digital transformation
- Automates workflows with legacy systems
- Enhanced customer services
Cons of Robotic Process Automation
- Regular monitoring requires to check automation’s effectiveness to maximize ROI
- Too expensive to implement
- Complexity in integration
- Scalability issues
Robotic Process Automation applications
A wide range of industries are using RPA, and some of them are retail, healthcare, manufacturing, telecommunications, banking, financial services, etc.
Related Blog: How AI Automates Repetitive Tasks and Frees Up Resources
Key Differences Among Fixed Automation, Programmable Automation, and Flexible Automation
Each type of automation is used for a different purpose because each one has its advantages and disadvantages. To help you understand the key differences between fixed, programmable, and flexible automation, we have made a comparison table so you can clear all your doubts and choose the best one to improve your business efficiency and productivity.
| Aspect | Fixed Automation | Programmable Automation | Flexible Automation |
| Definition | Automation system designed to perform a specific set of tasks. | Automation that can be reprogrammed to handle different tasks. | Automation systems capable of adjusting to varying tasks with minimal reprogramming. |
| Flexibility | Low flexibility – can only perform a limited set of tasks. | Medium flexibility – can be reprogrammed for different tasks. | High flexibility – can handle various tasks with minimal changes. |
| Cost | High initial cost, but low operational cost for high-volume production. | Moderate cost, as reprogramming, requires additional time and effort. | Higher cost due to the need for more advanced systems and adaptability. |
| Production Volume | Best suited for high-volume, repetitive production. | Suitable for medium-volume production with varying processes. | Ideal for low to medium-volume production with changing tasks. |
| Setup Time | Minimal setup time once installed. | Moderate setup time as reprogramming is required. | Moderate to high setup time, depending on the task variations. |
| Speed | High speed due to its specialization. | Slower than fixed automation due to the need for reprogramming. | Slower than fixed automation, but offers better adaptability. |
| Use Case | Typically used for mass production of a single product. | Used for production lines where task variation is needed. | Used in environments requiring frequent product or process changes, like batch production. |
| Examples | Automotive assembly lines for standardized tasks. | CNC machines, robots, or conveyor belts for different products. | Automated warehouses, and flexible production cells in manufacturing. |
Why Choose Amplework for Integrating Automation Solutions into Your Business?
Amplework is a leading AI automation solutions provider that has transformed a wide range of businesses across industries with cutting-edge AI-driven automation solutions. They have a dedicated team of AI experts that has rich experiences in all the automation tools and technologies. With years of experience and a dedicated team of AI developers, they are empowering businesses and helping them to stay ahead of the curve in the cut-throat competitive world. Automation has become a need for businesses to drive efficiency and innovation. And, if you are looking to empower your business with automation tools and technologies then contact Amplework, their experts will help you to enrich your business with automated solutions that will boost productivity.
Final Words
Automation has revolutionized industries by boosting efficiency, innovation, and productivity. Understanding the different types of automation—fixed, programmable, flexible, process, integrated, and soft—is critical to choosing the best solution for your business needs. Each type offers unique benefits, applications, and challenges, enabling businesses to optimize operations, reduce costs, and increase quality. The right automation system can help organizations stay ahead of the curve and also help them meet the evolving market demands.
Are you ready to transform your business? Contact Ampleworks for bespoke automation solutions tailored to improve business processes and realize the full potential of technology-driven growth.
Also Read: What is the Difference Between AI and Automation?
Frequently Asked Questions (FAQs)
1. What are the key benefits of automation?
Automation offers you a wide range of benefits and some of them are here:
- Higher efficiency and productivity
- Enhanced accuracy and consistency
- Reduced costs
- Improved safety
- Scalability and flexibility
- Enhanced decision-making
- Innovation and competitive advantage
Here are the key factors to consider when choosing automation tools-
- Know your requirements
- Make your budget
- Know features and functionalities
- Maintenance and reusability
- Integration capabilities
- Technical support
Here is the list of the top 10 automation testing tools that are quite popular in 2025 due to their advancement.
- Katalon
- Selenium
- Appium
- BugBug
- TestComplete
- Cypress
- Ranorex Studio
- Perfecto
- LambdaTest
- Postman
Here is the step-by-step process to integrate automation tools into your business to improve overall business performance by automating repetitive tasks, and driving efficiency.
- Know your business requirements.
- Hire automation services provider
- Select the right automation tools and technologies
- Integrate tools into your business
- Testing and quality assurance
The automation tools integration cost depends on various factors such as the project’s scope, specifications, end objectives, Automation experts, timeframe, and many more. Basically, for a small project, it can vary from $12,000 to $45,000. However, for advanced and complex projects, it can go up to $1,00,000 and even more. To know the exact cost, you can share your idea with our Amplework.
